The aluminum discs unwinding and blanking production line introduced by Tradematt Aluminum is a fully automatic aluminum discs production equipment. It can directly punch and blank the wafer on the aluminum coil without cutting or slitting. The products are widely used in the aluminum processing industry for the use of stretched aluminum discs, lamps and aluminum stretched discs, traffic signs and aluminum discs, aluminum cans and cans and other types of aluminum discs, aluminum circles. The equipment automatically selects the most suitable layout method according to the width of the coil and the diameter of the wafer, and directly performs blanking processing at the same time as the unwinding of the aluminum coil, so that the utilization rate of raw materials is over 80%, which is far superior to other aluminum discs. The blanking method saves the company a lot of production costs.
The main components of aluminum discs unwinding and blanking production line are: loading trolley, unwinding machine, leveling machine, feeder, swinging unit, open fixed table press, quick die changing device, palletizing unit, scrap cutting, hydraulic System, electrical control system, etc.
Production line technical characteristics
1. The CNC is fully automatic. The production line should be unrolled from the coil, until the entire roll of material is finished, no need to manually touch any materials, no adjustment is needed, and the production safety hazards of ordinary punch presses are fundamentally eliminated. Product quality hazards.
2. The line can directly produce aluminum discs by using the coil material, which does not need the slitting and cross-cutting processing of the coil material, reduces the production process, reduces the production cost, and reduces the possibility of damage to the surface of the coil material. Aluminum discs are guaranteed to be free of oil and scratches.
3. This line makes full use of the width of the coil material and adopts high-precision servo motor drive system control to minimize the distance between the aluminum discs and the wafer-to-material edge, and fundamentally reduce the amount of waste, so that the raw material utilization rate reaches 80%. the above.
4. The production speed can reach 40-60 times per minute, which improves the production efficiency.
5. Due to the modular mold design, when converting aluminum discs production specifications, the conversion time can be reduced to less than 15 minutes. Aluminium discs can be produced with diameters ranging from 100 mm to 1200 mm.
Production line technical parameters
Coil width (mm): 500-1250, 800-1400, 1000-1300
Coil thickness (mm): 0.5-6.5
Coil weight (kg): 6000, 10000
Blanking diameter (mm): 100-1200mm
Number of blanks (spm): 40-60
Press nominal pressure (KN): 800/1600
